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MichiganMightyMite

Michigan Mighty Mite QRP CW (Morse Code) Transmitter

Section titled “Michigan Mighty Mite QRP CW (Morse Code) Transmitter”
MichiganMightyMiteComplete.jpg

80m Morse Code Transmitter
Dallas Makerspace
Amateur Radio Special Interest Group
Build class

If you build the transmitter according to the directions provided here, you will be in compliance with FCC rules concerning experimental radio transmitters, even if you do not have an Amateur Radio license. If your interested in modifying the transmitter we produce in this class, and you have an Amateur Radio license, basic guidelines to do so will be included in an appendix. You can also contact myself or other members of the Amateur Radio special interest group to help you in testing your modified transmitter to ensure it complies with FCC regulations.

This transmitter is a basic Pierce crystal oscillator. The combination of the T1 primary and capacitor C1 form what is known as an LC (inductor-capacitor) tank circuit with a tuned frequency that matches the oscillation of the crystal provided. This crystal’s oscillations have an amplified feedback through the base and collector (through the LC tank circuits connection to this junction). The momentary contact switch turns the oscillator on, by completing the circuit with ground. The continuous wave (CW) oscillations are fed into the primary of T1, through a tap that matches the impedance of the primary to the collector of the transistor. The oscillations (AC electrical power) induce a similar AC voltage at the output of the transformer. This signal is then fed to two 100 ohm resistors in parallel to form what is called a 50 ohm dummy load. This dummy load simulates the inductance expected from an antenna. By using this dummy load we minimize the radio frequency (RF) power radiated by the circuit. This prevents the transmitter for causing undue interference; however, there is still enough radiated RF so that the signal can be picked up from a nearby radio receiver.

MichiganMightyMiteSchematic.jpg

1. Bare board and parts

MichiganMightyMiteBareBoardAndParts.jpg

2. MePADS and Cap glued in place

MichiganMightyMitePadsAndCapGlued.jpg

3. R1, 10k resistor installed

MichiganMightyMite10kInstalled.jpg

4. Q1, transistor installed

MichiganMightyMiteTransistorInstalled.jpg

5. Install tie points for power and ground

MichiganMightyMiteTiePointsInstalled.jpg

6. Solder R2 between E & D (2 53 ohm resistors)

MichiganMightyMiteR2Installed.jpg

7. Solder XTAL1, (crystal) to A & F

MichiganMightyMiteCrystalInstalled.jpg

8. Solder C2 (blue capacitor) between B & ground plane

MichiganMightyMiteC2Installed.jpg

9. Install R3&R4 (large resistor replaces R3&R4) between H & ground plane

MichiganMightyMiteR3R4Installed.jpg

10. Install switch between D & ground plane

MichiganMightyMiteSwitchInstalled.jpg

11. Use wire to connect two front connectors on variable capacitor to A

MichiganMightyMiteC1WireInstalled.jpg

12. Use wire to connect rear connector on variable capaitor to B

MichiganMightyMiteC1-2WireInstalled.jpg

13. Apply glue to copper, just inside the circle marked on the board

MichiganMightyMiteSpplyGlueToCircle.jpg

14. Glue coil form in place

MichiganMightyMiteCoilFormGlued.jpg

15. Solder the bottom of the secondary coil to the ground plane and the top of the secondary to H

MichiganMightyMiteSolderSecondaryCoil.jpg

16. Solder the lower primary coil to B

MichiganMightyMitePrimaryLowerConnection.jpg

17. Solder the middle connection of the primary coil to G

MichiganMightyMitePrimaryTapConnection.jpg

18. Solder the top of the primary coil to A

MichiganMightyMitePrimaryTopConnection.jpg
Section titled “Parts List (80m Version) with links to sources for each part”
Code Description
C1 2 x 265 pF Polyvaricon capacitor, wired in parallel
C2 0.05uF Capacitor
R1 10k ohm, 1/4 watt, 5% resistor
R2 27 ohm, 2W, 5% resistor
R3, R4 100 ohm, 2W, 5% resistor
S1 Momentary pushbutton switch
T1 Primary, 45 turns, tapped at 15 turns; Secondary 6 turns. Use 22 awg enameled wire on 1 1/4" diameter form (33mm film canister)
Q1 2N3053 NPN Transistor
XTAL 3.579MHz (HC49) Crystal
Coil form Thingiverse files
Miscellaneous Single sided PC board (FR4) about 70mm x 100mm x 1.5mm,
8 MeSquares or other small pieces of PC board,
22 gauge enameled wire (16 feet for primary and 3 feet for secondary,
hook-up wire, super glue, solder
LowPassFilterSchematic.png
BandC1C2C3C4L1/L3L2Toroid
160820pF2200pF2200pF820pF30T (4.44uH)34T (5.61uH)T50-2 (red)
80470pF1200pF1200pF470pF25T (2.42uH)27T (3.01uH)T37-2 (red)
40270pF680pF680pF270pF21T (1.38uH)24T (1.70uH)T37-6 (yellow)
30270pF560pF560pF270pF19T (1.09uH)20T (1.26uH)T37-6 (yellow)

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